[DNFSB LETTER HEAD]

 

April 29, 2008

 

The Honorable James A. Rispoli

Assistant Secretary for Environmental Management

U.S. Department of Energy

1000 Independence Avenue, SW

Washington. DC 20585-0113

 

Dear Mr. Rispoli:

 

            As part of a series of reviews on the reinvigoration of Integrated Safety Management at

Department of Energy sites, the staff of the Defense Nuclear Facilities Safety Board (Board)

reviewed the activity-level craft work planning and control process and its implementation by

CH2M Hill Hanford Group, Inc. (CH2M HILL). The Board's staff found that CH2M Hill has a

formal and disciplined process for the planning and control of activity-level craft work, e-g., the

cleanup of the Tank S-102 spill, and that this process has improved since the staff’s last review on

this subject. However, the implementation of these processes is still not as strong as it should be.

 

            Despite the noted improvement in work control and planning processes, some key issues

still remain, For example, the contractor has not adequately established the mechanisms for

classification of work (minor, standard, or complex), which could result in improper analysis and

control of hazards. In addition, the methods used for analyzing and controlling hazards do not fully implement accepted best practices, and there is a need for additional training of key personnel in performing hazards analysis.

 

            The Office of River Protection personnel were knowledgeable concerning weaknesses in

the contractor's work planning and control but need to be more focused on specific oversight

activities including reviews of contractors work planning and control.

 

            The enclosed report, prepared by the Board's staff, provides additional observations from

the staff's review and is provided for your use in upgrading work planning and control at the

Hanford Tank Farms.

 

Sincerely,

 

A. J.Eggenberger

Chairman

 

c; Ms. Shirley Olinger

Mr. Mark B. Whitaker, Jr.

Mr. Robert J. McMorland

 

Enclosure