DEPARTMENT OF ENERGY
HOISTING & RIGGING TECHNICAL ADVISORY
COMMITTEE
MEETING MINUTES
Berkeley, California
April 29, 1999
Committee Chairperson: Pat Finn, DOE Headquarters, EH-51, called the
meeting of the DOE
Hoisting and Rigging Technical Advisory Committee (HRTAC) to order.
Mr. Finn welcomed
attendees and introductions were made (See Attachment 1, List of Attendees).
1. Mr. Finn discussed the following events and issues that
have occurred or developed since
the last meeting:
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A copy of the recently signed agreement between
the Occupational Safety and Health
Administration (OSHA) and the National Commission
for the Certification of Crane
Operators (NCCCO) was handed out to committee
members. The agreement officially
recognizes the national crane operator certification
program. This initiative evolved from
a tower crane accident in San Francisco about
twelve years ago at which time OSHA
initiated rulemaking involving the certification
of crane operators. The hoisting &
rigging industry, specifically the Specialized
Carriers and Riggers Association and the
International Union of Operating Engineers,
established a work group, the “National
Commissions for the Certification of Crane
Operators,” to develop a voluntary consensus
process for certification of crane operators.
It is specifically directed at states and
municipalities that do not have legislative
mandates for crane operator certification. With
the signing of this agreement, OSHA will now
recognize operators who have achieved
certification through this program as meeting
the training and qualification requirements
of the OSHA standards and those referenced
ASME B30 Crane standards.
NOTE: If any
DOE sites that are located in states or locations that do not have a
crane operator
certification program and are interested in trying the NCCCO
program out
as a “pilot program,” contact Mr. Finn.
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DOE’s Worker Health and Safety Response Line interpretations
involving hoisting and
rigging completed since the May 1998 committee
meeting in Las Vegas Nevada were
handed out to committee members. Mr.
Finn indicated that all construction and hoisting
& rigging safety issues, except asbestos,
industrial hygiene and record keeping issues are
resolved by him. A recently published
DOE Environment, Safety & Health “Safety &
Health Note” (See Attachment 2), discusses
the roles and responsibilities of the DOE’s
response line. The phone number and
INTERNET address are also provided in the Note.
Mr. Finn urged the committee to use the response
line service if the need arises. Mr. Finn
told committee members that in most cases
construction and hoisting/rigging responses
are researched using expertise from Construction
Safety Advisory Committee members
or HRTAC members. In most cases, the
person asking the question is contacted to make
sure the question in need of interpretation
is correctly understood and the background
behind the question is known. In many
cases, the background behind the question is a
disagreement between those providing oversight
and direction and the contractor who
feels the direction is overzealous or beyond
the contractual requirements. Mr. Finn
reminded the committee that the reason for
the response line is not to intervene and/or
rule on issues that are not clearly understood.
2. Mr. Lynn Holt, Lockheed Martin Idaho Technologies Company,
gave a presentation on
the newly revised OSHA standard, 29
CFR 1910.178 “Powered Industrial Trucks.” The
revised standard requires operators
of powered industrial trucks to be trained. The
effective date of the standard was March
1, 1999. Mr. Holt indicated that changes were
made in Chapter 6, “Personnel Qualification
and Training” of the DOE Standard 1090-99
edition to implement the new 29 CFR
1910.178 training requirements for operators of
powered industrial trucks, (See Attachment
3).
3. Mr. Ron McNabb, Mason & Hanger Company, gave a presentation
on Pantex’s forklift
operator training program and how Pantex
is meeting the new requirements of 29 CFR
1910.178. Mr. McNabb indicated
that if anybody was interested in obtaining information
on Pantex’s forklift operator
training program they could contact him and he would be
glad to provide any and all information.
You can contact Mr. McNabb at (806)477-6855.
4. Mr. Dennis Humphreys, DOE Richland Operations Office,
presented a proposal on
changing the requirements for 10.5.1.3.q
“Below the Tine Rigging.” 10.5.1.q now reads;
10.5.1.3.q.
Do not rig loads from the tines of a forklift truck, (attaching
rigging to the
forks to support a suspended load) without written management
approval.
After a lengthy discussion a working
group comprised of Pat Finn, Dennis Humphreys,
Mike Baxley, Mason & Hanger Company,
Mike Viola, Princeton Plasma Physics
Laboratory, and Jack Heier, DOE
Idaho Operations Office, indicated they would work
on a proposal during lunch and present
it to the committee in the afternoon session. They
proposed the following change for “Below
the Tine Rigging;”
10.5.1.3.q
Rigging loads from the tines of a forklift (attaching rigging to the
forks to support
a suspended load) shall only be preformed by qualified personnel
in accordance
with approved site procedures.
The vote on the proposed change was;
21 yes, 1 no and 1 abstained. The change was
approved.
5. Mr. Mike Viola presented a proposal to change the requirements
for “Critical Lifts” in
Chapter 2 “Critical Lifts.” The
proposed change was;
2.1.b
A lift shall be designated as a critical lift if the requirements for ordinary
lifts do not
adequately eliminate or control the likelihood or severity of the
following;
1. Personnel injury or significant adverse health impact (onsite
or offsite).
2. Significant release of radioactive or other hazardous material or
other
undesirable conditions.
3. Undetectable damage that would jeopardize future operations or the
safety of a facility.
4. Damage that would result in delay to schedule or other significant
program impact such as loss of vital data.
The vote was 17 yes and 3 no. The
proposed change was approved. With the above
approved change, a change in the definition
section was required. It will now read;
LIFT, CRITICAL:
Lifting of parts, components, assemblies, or other items
designated as
critical because the effect of dropping, upset, or collision of them
could:
o
Present a potentially unacceptable risk for of personnel injury or property
damage
o
Result in significant release of radioactivity or other undesirable
conditions
o
Cause undetectable damage resulting in future operational or safety
problems
o
Cause significant work delay
6. Mr. Jack Heier gave a presentation on a crane incident
that had occurred at the Idaho
National Engineering and Environmental
Laboratory. A crane was passing through a
security “Delta Barrier” for entrance
to a facility when the Delta Barrier was
inadvertently raised while the
crane was part way through the security gate. The crane
was damaged extensively and the
project was delayed until another crane could be
located and rented to complete
the project.
7. Mr. Mike Berry, Westinghouse Savannah River Company,
presented a proposal to
change Chapter 4 “Lifting Personnel,”
to meet the requirements of the newly developed
standard of the American Society
of Mechanical Engineers (ASME) B30.23 1998
“Personnel Lifting Systems.”
The committee decided to form a subcommittee comprised
of Mike Berry, Mike Baxley,
Bryan Drennan, Sandia National Laboratories, Philip
Boehme, DOE Oakland Operations
Office and Lynn Holt. The subcommittee is to use
the Hanford Hoisting and Rigging
Manual, Chapter 15 “Personnel Lifting,” ASME
B30.23 1998, existing Chapter
4 of DOE-STD 1090, and 29 CFR 1926.550(g) as
guidelines to develop a "straw
man" for a revised Chapter 4. This "straw man" will be
circulated to the HRTAC as a letter
ballot for approval or disapproval.
8. Mr. Rich Haddock, DOE Oakland Operations Office
gave a presentation of a “Crane
Maintenance Electrocution” - “Near
Miss.”
9. Mr. Pat Finn discussed the “pros and cons” of converting
DOE-STD 1090 from
WordPerfect 6.1 to Microsoft Word.
Mr. Finn indicated the cost of making the
conversion is prohibitive and
WordPerfect is the preferred software of the DOE Office of
Scientific and Technical Information
which maintains the DOE Technical Standards.
10. Ms. Eva Jean Bryson, DOE Rocky Flats Field Office, discussed
a situation that was
ongoing at one of Rocky Flats’
decommissioning project sites. Ms. Bryson was asking
the HRTAC’s opinion about using
engineering calculation instead of performing load
testing of hoisting equipment
in a radiation contaminated area. The HRTAC indicated
that the site should build and
use a “Hostile Environment Plan” according to guidelines
provided in Chapter 5, “Hostile
Environments” of DOE-STD 1090 to resolve these
issues.
11. Mr. Dan Stevens, Westinghouse Electric Westvalley presented
a proposal to change
Chapter 12, “Rigging Accessories”
Section 12.8 c & d “Load-Indicating Devices.” The
proposed change was;
12.8.c.
Dynamometers shall have a design factors of not less 3:1
The proposed change would read;
12.8.c.
Dynamometers shall have a design factors of not less 3:1.
The committee voted to send the
proposed change out as a letter ballot so members could
further evaluate the proposal
before voting.
12. Mr. Stevens presented another proposal to change Chapter 12,
“Rigging Accessories”
Section 12.8.b “Load-Indicating
Devices.” Section 12.8.b now reads;
12.8.b. The accuracy
of load-indicating devices shall depend on the requirements
of the load
system planned and shall not restrict the system requirements; an
accuracy of
2 percent of the full-scale reading within 10-70 percent of instrument
range is recommended.
The device should be selected so that the estimated hook
load lies between
10 and 70 percent of the full scale reading.
Mr. Stevens stated that the Dillon
Company, a manufacturer of dynamometers, states that
they design and build with the
expectation that the dynamometer will be used up to 100%
of the rated capacity and that
there is no reason either from a design standpoint or an
accuracy standpoint that the dynamometer
should be limited to a range of 10-70 percent
of the full scale. Mr. Stevens
proposed to delete the reference to the 10-70 percent
operating range.
The committee discussed the issue
of changing the recommendation in section 12.8.b
“an accuracy of 2 percent of
the full-scale reading within 10-70 percent of instrument
range is recommended,”
and decided that since the requirement is stated as a
“recommendation” that the requirement
should not be changed. The motion was changed
to leave section 12.8.b. as is.
The vote was 21 yes and 2 abstained, section 12.8.b. will
stay as is.
13. Mr. Stevens presented another proposal to change Chapter 12,
“Rigging Accessories”
Section 12.1.2.f “Testing.”
Section 12.1.2.f now reads;
12.1.2.f
Dynamometers and load cell shall be tested and calibrated at least once
a
year and when
specified in the critical lift procedure before being used to make a
critical lift.
This also applies if they have not been used in the previous 6 months.
All calibrated
devices shall have a tag affixed indicating date of calibration, by
whom they were
calibrated, and the date that the next calibration is due.
Mr. Stevens indicated that this
section does not describes test criteria or parameters and
there appears to be no standard
for construction and testing of dynamometers. He asked
the HRTAC if they wanted to delete
the reference to “testing” or provide test
criteria/parameters? The
committee discussed this issue and made a proposal to delete
the requirement to test dynamometers.
The proposed change would read;
12.1.2.f
Dynamometers and load cells shall be calibrated at least once a year and
when specified
in the critical lift procedure before being used to make a critical
lift.
This also applies if they have not been used in the previous 6 months.
All
calibrated devices
shall have a tag affixed indicating date of calibration, by whom
they were calibrated,
and the date that the next calibration is due.
The vote was 23 yes and 0 no, the
proposed change was approved.
14. Mr. Mike Berry presented a proposal to change Chapter 11 “Wire
Rope and Slings” to
include a new section on synthetic
round slings. Criteria for the new section would be
extracted from requirements of
ASME B30.9b “Slings,” section 9-6 “Round Slings.” The
new section would be added to
Chapter 11 as a new section, 11.3.6 “Synthetic Round
Slings.”
The vote to incorporate a new section
“Synthetic Round Slings” into Chapter 11 was
24 yes and 1 no, the proposed
change was approved.
15. Mr. Berry presented another proposal to change a “Note” in
Appendix A “Procurement
Guidelines.” The proposed
change would be to section 7.1 Synthetic Slings, section a.8.
The proposed change would read;
NOTE: Hand
written, or ink embossed markings are not acceptable. Sling tags
shall be indelibly
marked and the lettering shall not wear off with use. The
markings shall
remain legible for the life of the sling.
After a lengthy discussion the
vote to incorporate this proposed change was 9 yes and
7 no, the proposed change was
approved.
16. Mr. Berry presented another proposal to add a “Note”
in Appendix A “Procurement
Guidelines.” The proposed change
would be to section 7.1 Synthetic Slings, section a.14.
The proposed change would read;
NOTE: Sling
lengths shall be within a specified tolerance. Synthetic sling
manufacturers
normal length is ±1% of the sling length. If closer tolerance
is
required the
purchaser should specifically request required tolerance on the
purchase order.
The vote to incorporate this proposed
change was 24 yes and 0 no, the proposed change
was approved.
17. Mr. Mike Viola presented a proposal to add qualification criteria
for maintenance
personnel in Chapter 6, “Personnel
Qualifications and Training.” Mr. Viola stated that
ASME B30.5 “Mobile and Locomotive
Cranes,” Chapter 5-3 section 5-3.1.1(a) states;
Cranes shall
be operated only by the following,
(3) maintenance
personnel who have completed all operator trainee qualification
requirements.
Operation by these persons shall be limited to those crane functions
necessary to
perform maintenance on the crane or verify the performance of the
crane after
maintenance has been performed.
Mr. Viola proposed that Chapter 6 be
changed to reflect the above stated requirements.
This change would reflect the requirements
in ASME B30.5, Chapter 5-3, section 5-
3.1.1(a)(1), (3), and (b).
The vote to incorporate this proposed
change was 24 yes and 0 no, the proposed change
was approved.
18. Mr. Craig Hauber, Westinghouse WEC/WIPP, discussed the hoisting
and rigging practice
of “tandem lifts” (christmas treeing)
that occurs during steel erection. Mr. Hauber was
concerned about this practice
being allowed on some DOE sites and wanted to get the
HRTAC’s input on this practice.
It was brought up that the proposed revisions to OSHA
standard 29 CFR 1926 Subpart R
“Steel Erection,” allowed for tandem lifting of
structural steel beams.
It was further noted that this standard is a long way from
completion and it remains unclear
whether tandem lifts will continue to be allowed in
future revisions. In the
meantime, OSHA continues to issue citations for this practice. It
was also noted during the discussion
that the current edition of DOE-STD 1090-99,
Chapter 9 “Mobile Cranes,” section
9.5.1.i states;
9.5.1.i Do not
hoist two or more separately rigged loads in one lift, even though
the combined
load is within the crane’s rated capacity.
At this time Chapter 9, does not
allow tandem lifting. During further discussion it was
noted that prohibition of tandem
lifts in Chapter 9 is not reflected in Chapter 15,
“Construction Hoisting and Rigging
Equipment Requirements.” Since OSHA’s current
steel erection standard does not
allow tandem lifts at this time, a motion was made to
incorporate the requirements for
not allowing tandem lifting from Chapter 9, section
9.5.1.i into Chapter 15.
The vote was 24 yes and 0 no.
19. Mr. Mike Viola presented a proposal to update the “Periodic
Inspection” checklist located
within various chapters of DOE-STD
1090. Mr. Viola provided examples of a number of
different hoisting equipment periodic
inspection checklists used at Princeton Plasma
Physics Laboratory (PPPL).
The HRTAC voted to have Lynn Holt draft copies of new
periodic inspection checklists
using the examples submitted by Mr. Viola and submit
them to the HRTAC for letter ballot
approval or disapproval. Mr. Viola volunteered to
send electronic copies of PPPL
periodic inspection checklist to Mr. Holt for use in
drafting new checklist.
It was also agreed that “daily” inspection checklist would be
drafted and made available in
DOE-STD 1090 as reference checklist. It was noted that
daily equipment inspections are
required, but documentation of those inspections are not
required. The daily checklist
to be developed for DOE-STD 1090 would be noted as
reference checklist only.
20. Mr. Dan Stevens presented a proposal to change DOE-STD 1090
to include information
from ASME B30.1 “Jacks,” B30.7
“Base Mounted Drum Hoist,” B30.3 “Hammerhead
Tower Cranes,” and ASME Portable
Automotive Lifting Devices (PALD) standards. The
HRTAC decided not to include new
additions to DOE-STD 1090 in the areas of ASME
B30.7 “Base Mounted Drum Hoist,”
and B30.3 “Hammerhead Tower Cranes,” because
those requirements are already
adequately covered in existing OSHA standards. A
subcommittee comprised of Dan
Stevens, Craig Hauber, Mike Baxley and Danny Donald
are to draft a "straw man" of
appropriate requirements from ASME B30.1 “Jacks,” and
ASME PALD standards for presentation
to the HRTAC as a letter ballot or the next
committee meeting.
21. There was no new business, Mr. Finn adjourned the meeting
at 5:30 p.m..
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